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Air Feed Mylar Tape Applicator
Tool Calibration
To recalibrate this applicator, make sure the power is completely shut off
on the press.
1. The Mini-Mac applicator must be properly installed in the press.
2. Crimping dies must be properly installed in the Mini-Mac applicator.
3. The recommended method of measuring the crimp height of the
conductor dies is the soft metal slug method, (See Figure 4).
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
4. The slug must have a diameter 0.51mm (.020”) larger than the “X”
No Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom die and
crimp (by hand cycling the press) similar to a terminal. The crimp
height can be measured with a blade type micrometer or dial caliper,
(Dimension “X”).
6. Adjustment of the crimp height can be accomplished by indexing the
conductor cam. The letter “A” gives the loosest position and “K” gives
the tightest position. A total adjustment of 0.50mm (.020”) can be
achieved by adjusting the conductor cam.
“ X ” CRIMP
HEIGHT
E1
CRIMP PROFILE
Use soft metal slug (solder) method to measure
the “ X ” dimension. Verify tooling crimp height
calibration by referring to the Go/No Go
dimensions shown in the chart below.
Figure 4
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-Mac Applicator
Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
“ X ” Dimension Conductor Crimp
Pull Force Min.
AWG
22
20
18
mm 2
0.35
0.50
0.80
Mean Go No Go
In mm In mm In mm
.086 2.18 .083 2.11 .090 2.29
.086 2.18 .083 2.11 .090 2.29
.086 2.18 .083 2.11 .090 2.29
Lbs
8
13
20
N
35.6
57.8
90.0
Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum
crimp.
Doc No. 63885-0800
Revision: B
Release Date: 12-08-04
Revision Date: 10-03-05
UNCONTROLLED COPY
Page 4 of 7
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